We offer a wide range of nitrided cylinder materials.
We offer a wide range of hardened cylinders for small diameters.
Top grade of our solutions and commenly used are our bimetallic cylinders.
The advantage of our bimetallic alloys is the high and homogeneous hardness throughout the whole layer thickness, which ranges from 1.5 to 2 mm thickness. The lifetime increase of the bimetallic cylinder against a nitrided cylinder may exceed 12 times or more. The price-quality-lifetime ratio is therefore very beneficial for the bimetallic cylinder. We have five different alloy solutions listed in the table below. We qualified the different alloys according to abrasion and/or corrosion resistance to enable a quick selection.
The nitrided cylinder obtains its wear resistance from a thin, hard top layer of 0.3-0.4 mm applied by gas treatment, which is sufficient for standard polymers without fillers and offers a good lifetime-to-price ratio. For specific cases with small diameters, hardened materials can also be used.
We qualified the different alloys according to abrasion and/or corrosion resistance to enable a quick selection. KB100/109 are general-purpose alloys, and KB300/350 are alloys for heavy wear applications. See also our material selector.
Like 5 different bimetallic alloys, we are also working with different backing materials. The selection for the right backing material is made based on internal process pressure and cylinder design. The different material options guarantee a flawless use of the cylinder.
Based on all available material and treatment options, we selected examples of screw configurations versus polymer processing.
Nitrided Cylinder for polymers without or with low % fillers.
Bimetallic Cylinder for polymers with fillers till 30%.
Bimetallic Cylinder for polymers with fillers above 30%.
Other products for injection and extrusion can be found below by clicking on the pictures for more information.